Installs, erects and changes layout of machines and equipments in mills, factories, workshops etc. according to instructions or specifications. Studies drawings and lay out sketches of machine or equipment to be erected. Calculates available floor area in relation to dimension of machines, working space required etc. and marks areas on floor for foundations of machines. Guides’ construction of foundations and setting of foundation bolts and fixtures according to type of machines to be installed and allows foundations to dry up and settle for required number of days. Places base or holding device of machines through foundation bolts or on fixture one by one, using lifting equipment and aligns and levels them with spirit level. Fastens or secures machines tightly to foundation bolts or fixtures and rechecks alignment and leveling to ensure correctness. Makes adjustment if necessary and gets grouting of foundations done. Allows grouting to dry up and adjust position of different parts of machine for efficient operation. Gives necessary power supply to machine or connects machine to line shaft. May run machine and observe performance. May assemble, repair and overhaul machines. May specialize in erecting particular type of machine or equipment such as printing machine, lathe, pneumatic hammer, grinder, pumps, etc. Plan and organize assigned work and detect & resolve issues during execution. Demonstrate possible solutions and agree tasks within the team. Communicate with required clarity and understand technical English. Sensitive to environment, self-learning and productivity.
Perform manual (semi-automatic) MIG/MAG (GMAW) welding for a range of standard welding job requirements and weld different materials (carbon steel- aluminum and stainless steel) in various positions. The welder can prepare various joints including corner- butt- fillet and tee. Set-up and prepare for operations interpreting the right information from the WPS
It involves performing boring operations in sheet- plate- rolled section or pipe using horizontal and/or vertical boring machines. Preparation for boring activities and select the appropriate horizontal boring tools and cutters- check them for defects- mount and secure them to the relevant tool holding devices and machine spindle to be used.
Perform broaching operations to produce a range of components which require machining of features like keyways, square holes, hexagonal and octagonal holes, holes with a single flat side, splines, serrations and special forms.
Operator CNC Milling makes metal articles to required specifications using CNC milling machine and cutting tools. Selects metal, holds it in vice or fixture. Selects correct cutting tool and holds it tight in tool magazine. Controls flow of coolant (cutting lubricant) on edge of tool. Set CNC milling machine, in order to perform milling operations on metal components as per specification. Operate CNC milling machine and produce components as per drawing by entering part programmes. Checks with measuring instruments such as vernier calipers, micrometers, etc. Communicate with required clarity. Understand and practice soft skills, time management, OSH&E, work with Computer. Sensitive to environment, self-learning.
A trainee attending the course ‘Operator CNC Turning’ makes metal articles to required specifications using CNC lathe and cutting tools. The trainee shall be able to operate CNC lathe machine and CNC turning machine to produce simple components.
It involves producing machined components that combine a number of different features using a Computer Numerically Controlled (CNC) Electro discharge Machine (EDM)- inspecting the components after machining and continuously monitoring the erosion operations
Produce a range of components that combine a number of different features (eg. flat faces- parallel faces- faces that are flat and square to each other- angular faces- steps- slots and special forms) and continuously monitor the machining operations and make minor adjustments to settings if required
Operator Conventional Milling operates various types of milling machines for cutting metal blocks, gears, tools, jigs, components, etc. accurately according to drawings or samples by means of multi-toothed rotary cutters onmilling machine. Studies drawings and other specifications of part to be made. Calculates feed, speed table, cutter and work angles, indexing, gear trains, number and type of cutter required, etc. using trigonometric tables as necessary. Fastens blank(object) securely on machine table on vice or between centres as required in correct alignment using dial indicator, bolts, nuts, clamps and other fixtures and instruments. Selects and clamps selected cutter on arbor (tool holding device of ) or spindle of milling machine. Sets machine, dividing head, work, gear trains, machine feed and speed etc. depending on nature of machine operation and metal handled. Starts machine. Manipulates hand wheels or applies automatic controls to start machining. Controls flow of cutting lubricant on edge of tool and observes progress of cutting. Stops machine and checks product while machining and on completion using gauges and measuring instruments for accuracy. Repeats process if necessary. May perform machine operations such as keyway milling, gear cutting, facing , surfacing etc. as required. May clean and oil machine.
It involves carrying out the grinding operations- in accordance with approved procedures- using different grinding machines (eg. horizontal or vertical surface- cylindrical or universal grinding machines).
Production of a range of components that combine a number of different features (eg. parallel- stepped and tapered diameters- drilled- bored and reamed holes- internal and external threads- and special forms/profiles) and continuously monitor the machining operations and make minor adjustments to settings if required
A trainee attending the course on ‘Operator Conventional Turning’ makes metal articles to the required specifications using lathe and cutting tools.The trainee shall be able to demonstrate practical skills in mounting different work holding devices and tool holding devices used on a Turning machines, aligning/truing the work pieces and cutting tools for different turning operations, re-sharpening of tools required for producing different types of threads, grooves, Bore and Contour, and producing V-thread & square thread.
It involves producing machined components that combine a number of different features using a non-conventional Electro discharge Machine (EDM)- inspecting the components after machining and continuously monitoring the erosion operations and- where necessary- make minor adjustments in order to ensure that the work output is to the required quality and accuracy.
It involves mark out the metal plate as per specification- prepare and set-up the machine for a range of different bends; set and adjust the bending tool; operate power operated equipment such as press brakes- bending machines and power presses and inspect the output to ensure that the components are of required specification.